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Post by emd16645 on Apr 23, 2014 15:23:51 GMT -5
So over the past year or so, I've collected a number of Kaslo shells. One of the biggest flaws in my opinion are the fans, and this has led me to try and replace them with Cannon fans. On the first model I built, I used a dremel tool with a cutting bit to machine out the cast fan bases. This worked ok, but left a fairly rough edge and imprecise hole for the cannon fan base to sit in. The next attempt I tried using larger drill bits by hand. The largest required bit that I needed to use was 1/2". When I tried this bit, it took a huge chunk of the roof out with it. Fail. This led me to think that there had to be a better way.
On a recent trip to the local craft store, I found on the shelf a set of Xacto #15 mini saw blades. I picked up a pack to give a shot. I tried them yesterday on the shell I botched, and within a minute or two, the whole fan had been neatly cut out. After a small bit of filing, the cannon base fit in perfectly. Lucky, I was able to repair the damage I'd done with the drill bit and salvaged the shell!
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Post by Mark R. on Apr 24, 2014 12:04:28 GMT -5
On the Kaslo shells, I leave the fan housing itself intact and just cut out the top grill. I just mount the etched metal grill to the top edge of the original fan housing. A narrow strip of plastic (painted black) across the opening from the inside supports the fan blades.
Mark.
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efram
Chairman
Posts: 206
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Post by efram on Jun 26, 2014 14:27:37 GMT -5
I agree, the fans can be crude when compared to the aftermarket offerings from TSP, DA and C&C. I usually drill a pilot hole in the middle of the fan castings. Then I take a stepped drill bit, mount it in a multi-head screw driver and slow drill the opening til I reach the desired diameter. Works like a charm!
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Post by beentherecnthat on Jun 27, 2014 11:18:02 GMT -5
Another tool that works extremely well is a hand reamer. It is cone shaped with multiple cutting surfaces. It goes through softer materials very nicely (following a 1/8 pilot hole)and leaves a perfectly round, smooth hole for the fan.
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Post by ricnok on Jun 27, 2014 13:39:29 GMT -5
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